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bead blasting aluminum

Question:
ve been machining aluminum parts and then putting them in vibratory finishers with plastic media. Occasionally the parts ding each other up and adds to my scrap pile. I want have been thinking about getting a blast cabinet and bead blast each(glass,plastic,corncob,walnut?) part individually so I know for sure there are no ding marks. I would like to remove burrs and tool marks then buff by hand on a buffer to a very high polish. Anybody recomend the type of blasting media to use as a first step to achieve a high polish in the end? Any other ideas or suggestions?


Answer:
-If your going to bead blast them individually why not throw them in the tumber 1 at a time?

-Even with a big compressor, bead blasting is slow work. You can run walnut shells and plastic media in a bead blaster which are the least abrasive. You don't give the parts size, aluminum type, or volumes you're producing so it's tough to give a specific recommendation. If you're producing parts in volume, then they do make automatic bead blasting machines, but they are very expensive.

For stuff I'm going to polish to a high shine, I prefer the vibratory tumbler method with changing media sizes/types over bead blasting, but I'm really lazy and would rather the machine do the work. Hard to beat a bead blaster for a nice satin finish though.

Tip Tools http://www.tptools.com has a large variety of bead blasting materials.



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